The Complete Guide to Custom Hats in Australia

Custom hats are one of the most popular branded merchandise items in Australia and for good reason.

Unlike t-shirts or other apparel items, you don’t need to stock a full-size range, making them a cost-effective, versatile option for businesses, schools, sports clubs and events.

Uniform Link are one of the leading suppliers of custom hats in Australia, with trusted factories producing high-quality, durable designs, we help brands and schools create branded hats that not only look great but also deliver long-lasting impact.

Types of custom hats and headwear in Australia

From caps to bucket hats, visors and wide-brim styles, there’s a custom hat to suit every brand, school, business, sports club or event. Each style offers unique benefits: from sun protection to on-trend fashion appeal and all can be customised with your logo, colours and branding.

Baseball Caps

A classic style that never goes out of fashion, our custom baseball caps are a go-to option for Australian sports clubs, schools and corporate uniforms. They provide great sun protection and are available in multiple fabric options, from cotton to performance blends.

Soccer player wearing branded uniform, branded bag and custom hat in Australia — Custom soccer uniform design by Uniform Link, including baseball cap, jacket and duffle bag.

Trucker Caps

Trucker caps are trending again and are a top choice for businesses and lifestyle brands thanks to their breathable mesh back and structured front panel. Custom trucker hats are ideal for outdoor events, festivals and workwear, combining comfort with a bold branded look.

Man wearing a custom trucker hat, custom hat in Australia — Custom trucker hat with a woven badge by Uniform Link

Dad Caps

For a more relaxed, casual fit, custom dad caps are very popular laidback fashionable option. With an unstructured crown and curved brim, they offer a softer look compared to traditional baseball caps. Custom dad caps are perfect for merchandise lines or promotional products where a laid-back style is key.

Woman smiling looking down wearing a dad cap. — Custom embroidered dad cap.

Bucket Hats

Bucket hats are one of our most popular headwear options, both as a sun-safe option for schools and as an on-trend fashion piece. They provide full sun coverage with a wide downward brim and are highly practical for outdoor events. With embroidery or all-over prints, custom bucket hats can be tailored to suit both kids and adults.

Three cricket players wearing various white, green and yellow cricket uniforms and custom hats in Australia. — Custom hat styles, from left to right: wide-brim cricket hat, bucket hat, baseball cap

Reversible Bucket Hats

Particularly popular with schools and kids, custom reversible bucket hats offer two looks in one. They’re a sun-smart choice that combines practicality with fun customisation, schools often opt for a plain side for uniforms and a colourful or patterned side for sporting houses. These hats are also a clever merchandise option, doubling the value of your branding.

School student wearing a custom hat and school uniform whilst blowing bubbles. — School polo shirt and reversible bucket hat by Uniform Link

Visors

Custom visors are the ultimate sports accessory, perfect for tennis, golf, running clubs and outdoor staff. They provide sun protection for the face while keeping the head cool, making them popular in Australia’s hot climate. With a strong front panel for embroidery or printing, branded visors deliver clear logo visibility.

Female triathlete at the Noosa Triathlon wearing a tri suit and a custom visor pouring water on her face. — Noosa Triathlon visor by Uniform Link.

Terry Towelling Bucket Hats

Terry towelling bucket hats are both practical and stylish, offering a retro-inspired look that’s trending again in Australian fashion and merchandise. Their soft, absorbent fabric makes them perfect for summer events, beach promotions or casual wear. They’re a great way for brands to stand out with something a little different from the standard styles.

Woman sitting at pool wearing a terry towelling bucket hat — Terry towelling bucket hat

Wide-Brim Cricket Hats

Designed with maximum sun protection in mind, wide-brim cricket hats are essential for school sports programs, cricket clubs and outdoor events. They’re durable, comfortable and often UPF-rated, making them a smart choice for uniforms. With embroidery or custom trim, branded cricket hats provide both safety and strong brand visibility.

Custom Running Hats

Lightweight and made from performance materials, custom running hats are designed for comfort and breathability. They can be fully sublimated for bold, all-over designs, making them a standout choice for running festivals, triathlons and performance-driven companies. Branded running hats not only protect athletes from the sun but also showcase your logo in motion, creating maximum visibility at sporting events.

Five panel running cap made by Uniform Link for Noosa Triathlon — Noosa Triathlon sublimated running cap by Uniform Link

Ways to customise your headwear in Australia

There are many ways to customise your branded hats so they stand out and align with your brand. Here are our favourite ways to customise a hat:

Embroidery. A timeless and durable decoration option that delivers a high-quality finish for logos and text. For added impact, embroidery can also be raised to create a 3D effect.
Sublimation printing. Perfect for full-colour or all-over designs, often used on performance hats, running hats and school bucket hats.
Woven badges. Add a retail-style touch with detailed woven designs that can be stitched onto caps, buckets and beanies.
Silicone badges. Create a modern, 3D effect that makes your logo pop, ideal for lifestyle and corporate hats.
Rubber patches. Durable and flexible, great for outdoor or sports-focused brands wanting a bold look.
Leather or leather-look badges. Add a premium feel to caps or bucket hats, popular with fashion and merchandise lines.
Contrast panels/stitching/eyelets. Highlight brand colours with contrasting panels, trim, stitching and eyelets
Under-brim printing. A subtle yet eye-catching way to feature patterns, slogans or secondary logos.
Branded taping and internal labels. Elevate your brand and customise inside the hat with branded taping and labelling.
Embossed clasps and custom closure. The fastening is just as important as the fit. Choose from metal buckles with your logo embossed or printed, plastic snaps, or Velcro and elastic straps with embroidery, all designed to upgrade the look and purpose of your cap.

With so many decoration options available, businesses, schools and clubs across Australia can create custom hats that are sun-smart, stylish and unique to their brand.

Not sure what is right for you? Click here to talk to one of our headwear experts today.

Uniform Link factory printing sublimated senior polo shirts. — Uniform Link Vietnam factory printing sublimated polos

Uniform Link heat press — Uniform Link Vietnam factory printing sublimated polos

Why order custom hats from Uniform Link?

When it comes to branded hats in Australia, reliability and quality make all the difference. Here’s why schools, sports clubs and major national brands choose us:

Proven experience, we’ve made over 1 million custom hats. Decades of expertise in producing high-quality custom headwear.
Trusted by leading organisations. Schools, sports clubs and well-known brands rely on us year after year.
On-Time, every time. We have never missed a deadline or been late with an order.
Samples and direct factory imagery. Ensuring quality and delivery of final product matches with what you order.
Minimum order quantity of 100 units, making it simple to order just what you need.
Custom options for every need. From embroidered caps and reversible buckets to wide-brim cricket hats, we tailor each solution.

By working with us, you’re partnering with a supplier that values trust, reliability and long-term relationships.

Need a custom hat solution? Contact us at enquiries@uniformlink.au or call 1300 734 708 to discuss your custom headwear needs.

How to Get Started with Uniform Link

Getting your custom hats in Australia is quick and simple with Uniform Link. The fastest way to begin is by filling out our online contact form, this helps us prepare the right solution for you. If you can let us know your branding, how many hats you need, and when you need them by, one of our friendly team members will guide you through the entire process.

With a minimum order of 100 units and complete control over our factories and supply chain, we guarantee high quality, reliable service and on-time delivery every time.

Start your custom hat order today, fill in our contact form, email enquiries@uniformlink.au or call 1300 734 708.

Frequently Asked Questions About Custom Hats in Australia

Q: What is the minimum order for custom hats with Uniform Link?
A: Our minimum order quantity is 100 units, making it easy for schools, businesses and clubs to order exactly what they need.

Q: Do you make sun-smart school hats in Australia?
A: Yes, we produce reversible bucket hats and wide-brim cricket hats that are UPF-rated and compliant with school uniform standards.

Q: Can I get promotional hats for my business event?
A: Absolutely. Caps, visors and bucket hats are some of the most popular promotional hats in Australia, ideal for giveaways, activations and event merchandise.

Q: What decoration options are available for custom hats?
A: We offer embroidery, sublimation, woven badges, silicone patches, leather-look trims and more, ensuring your custom headwear reflects your brand.

The Complete Guide to Custom Hats in Australia